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CNC Corner Forming Machine TOP-FA·DML3780

CNC Corner Forming Machine TOP-FA·DML3780

Application Area

This model is used in cold-rolled plate ,aluminum plate,galvanized plate etc double corner simultaneous forming, Widely used in the switching door ,cover plate ,aluminum single panel curtain wall , switchboard ,container cover, household appliances ,instruments and other fields.

Technical Features

This model owns double corner simultaneous forming function ,when the door panel size is in the range:780mm-2800mm ,servo motor controls the door panel size.worker or robot puts the door panel in the forming moulds ,mechanical arm positions the door panel automatically ,two machines starts to work at same time and turns into rolling and stretching state ,after machine returns ,put the others two corners in the mould ,the machine starts to finish double corner simultaneous forming,only two steps the door panel can be finished ,it will take about 40 secs to process one door panel,It will faster 20 secs than single machine ,greatly improve the production efficiency .

when door panel size is less than 780mm ,this model can be changed to two single machines,two workers can process door panel corner forming seperately ,it is very convinient and flexible .flange height of the workpiece can be flexible and varied ,when the flange height is changed ,just exchange the forming inner mould you can achieve the ideal height .when the machine processes 304 or higher level stainless steel plate ,due to the material characteristics,shear knife wears quickly and will be changed in time ,this model is the most advanced machine in the world.


Technical parameterContent
ModelTOP-FA·DML3780 

Processing range

(mm)

MaterialThickness

Flange height(mm)

Coner radius
Cold-rolled plate0.6<101.5-30
0.8-1.2<201.5-30
Cold-rolled plate1.5<251.5-30
2.0-3.0<301.5-30
Aluminum plate1-3Same as the flange height of cold rolled plate1.5-30
Processing time moulding one corneAbout 7 sec.
Processing length range780mm-2800mm
Processing time moulding fours cornersAbout 32 sec
Mould configurationRolling mould ,square mould ,shear knife
Main motor power(KW)8
Dimensions(Length×Width×height) (mm)5860*1820*2230
Weight(KGS)5350

Standard Model: TOP-FA·DML3780 ,processing range: 780mm-1900mm

CNC Corner Forming Machine TOP-FA·D3150

CNC Corner Forming Machine TOP-FA·D3150

Application Area

This machine is used in the processing of sheet metal corner moulding such as cold-rolled plate ,aluminum plate ,stainless steel plate ,copper plate etc.
Widely used in the switching door ,cover plate ,aluminum single panel curtain wall , switchboard ,container cover, household appliances ,instruments and apparatus.Laboratory platform.safe box and other fields

Technical Features

This model owns mechanical arm automatic positioning workpiece device ,changes the previous method of manually pulling workpiece to make the workpiece symmetric ,improve forming effect .It is convinient for the robot to connect with the machine achieving automatic production,improve production efficiency ,reduce labor cost .

This model owns two shear knives ,inner shear knife and external shear knife which is on the operation platform .Inner shear knife is suitable for the workpiece of big size and fixed flange height ,reduce replacement frequency and save labor.External shear knife is suitable to process stainless steel products,big corner radius workpiece.TOP-FA.D3150 and FA-NC3150 these two models own same corner forming effect .

There are four forming methods you can choose :

(1).Put the bent plate on the forming triangle inner mould then pull tightly by hand,step on the contour foot swich, the rolling mould comes down to the bottom position to finish corner mouldng , moulding process is finished all parts return .

(2)ManualAuto:click “ManualAuto”to red ,pull the plate tightly by hand corner moulding will be finished automatically ,no need to step on the contour foot switch.

(3).InductionAuto: click“InductionAuto” to red,the corner moulding will be finished automatically once put the plate on the square mould ,no need to step on the contour foot switch. 

(4).FootAuto:click”FootAuto”to red ,after put the plate on the square mould,step on the foot switch the corner moulding will be finished automatically .



technical parameters Content  
ModelTOP-FA·D3150

Processing Range

(mm) 

MaterialThickness

Flange height (mm)

Corner radius
Cold-rolled plate0.6<101.5-50
Cold-rolled plate0.8-1.2<201.5-50
Cold-rolled plate1.5<251.5-50
Cold-rolled plate2.0-3.0<301.5-50
304(higher level included)Stainless steel plate0.5-2.51-2mm lower than the flange height of the cold rolled plate1.5-50

Aluminum plate

1-3Same as the flange height of cold rolled plate1.5-50
Processing time moulding one cornerAbout 7 sec.
Processing time moulding fours cornersAbout 32 sec.
Mould configurationRolling mould ,square mould ,shear knife
AC servo motorFuji/Japan
Pneumatic SystemAirtac/Taiwan
PLCFATEK/Taiwan
Low voltage electrical applianceSchneider/France
hydraulic valveHuade/China
Main motor power(KW)4
Dimensions(Length×Width×height) (mm)1700*1370*1970
Weight(KGS)1650


CNC Corner Forming Machine FA-NC3150

CNC Corner Forming Machine FA-NC3150

Application Area

Technical Features

This model owns mechanical arm automatic positioning workpiece device ,changes the previous method of manually pulling workpiece to make the workpiece symmetric ,improve forming effect .It is convinient for the robot to connect with the machine achieving automatic production,improve production efficiency ,reduce labor cost .

1.Suitable for processing door panel products such as high and low voltage electrical cabinets, air-source heat pump covers, file cabinets, explosion-proof electrical appliances, air conditioning external units etc.

2.Changing the traditional process of open-angle welding ,grinding etc into rolling ,stretching and forming directly by the CNC corner forming machine , Stretch leftover material will be sheared by platform shear knife.The workpiece doesn’t need to be welded and grinded , solve the problems of manual welding,grinding , high labor costs,difficult recruitment , also solves the problem that the welded corner will rust in a long time .The processed products by the CNC corner forming machine is beautiful ,the quality will improve to a high level .

3.Flange height of the workpiece can be flexible and varied within the stretching range ,the plate can be processed within machine range,such as cold-rolled plate,304 stainless steel plate ,aluminum plate ,copper plate etc. Install safety light curtain protection to make the production process more safe and humanistic .

There are four forming methods you can choose :

(1).Put the bent plate on the forming triangle inner mould then pull tightly by hand,step on the contour foot swtich, the rolling mould comes down to the bottom position to finish corner mouldng , moulding process is finished all parts return .

(2)ManualAuto:click “ManualAuto”to red ,pull the plate tightly by hand corner moulding will be finished automatically ,no need to step on the contour foot switch.

(3).InductionAuto: click“InductionAuto” to red,the corner moulding will be finished automatically once put the plate on the square mould ,no need to step on the contour foot switch.

(4).FootAuto:click”FootAuto”to red ,after put the plate on the square mould,step on the foot switch the corner moulding will be finished automatically .


technical parametersContent 
 ModelFA-NC3150
Processing Range (mm) MaterialThicknessFlange height (mm)Corner radius
Cold-rolled plate0.6<101.5-50
Cold-rolled plate0.8-1.2<201.5-50
Cold-rolled plate1.5<251.5-50
Cold-rolled plate2.0-3.0<301.5-50
304(higher level included)Stainless steel plate0.5-2.51-2mm lower than the flange height of the cold rolled plate1.5-50
Aluminum plate1-3Same as the flange height of cold rolled plate1.5-50
Processing time moulding one cornerAbout 9 sec.
Processing time moulding fours cornersAbout 60 sec.
Mould configuration             Rolling mould ,square mould ,shear knife                
AC servo motor              Fuji/Japan                
Pneumatic System               Airtac/Taiwan                
PLC                FATEK/Taiwan                
Low voltage electrical appliance                 Schneider/France                
hydraulic valveHuade/China
Main motor power(KW)4
Dimensions(Length×Width×height) (mm)                1720*1330*1770                
Weight(KGS)1360



CNC Corner Forming Machine E3150

CNC Corner Forming Machine E3150

Application Area

Technical Features

This model is economical type ,operator puts the door panel on the forming mould ,pulls door panel gently towards your body ,then the squeeze board will reset the door panel automatically ,rolling mould will do stretching movement ,after corner forming finished,operator changes position to shear the stretched superfluous wastes.if thickness is changed ,operator needs to use

tools to adjust the clearance to necessary position ,then the machine can process in mass production ,good forming effect .this corner-wrapping machine is highly appraised by customers.

technical parameters Content  
 ModelE3150

Processing Range (mm) 

MaterialThickness

Flange height (mm)

Corner radius
Cold-rolled plate0.6<101.5-50
Cold-rolled plate0.8-1.2<201.5-50
Cold-rolled plate1.5<251.5-50
Cold-rolled plate2.0-3.0<301.5-50
304(higher level included)Stainless steel plate0.5-2.51-2mm lower than the flange height of the cold rolled plate1.5-50
Aluminum plate1-3Same as the flange height of cold rolled plate1.5-50
Processing time moulding one cornerAbout 9 sec.
Processing time moulding fours cornersAbout 60 sec.
Mould configurationRolling mould ,square mould ,shear knife
Pneumatic SystemAirtac/Taiwan
PLCFATEK/Taiwan
Low voltage electrical applianceSchneider/France
hydraulic valveHuade/China
Main motor power(KW)4
Dimensions(Length×Width×height) (mm)1600*970*1600
Weight(KGS)1255


Lateral Punching Machine PHL-15

Lateral Punching Machine PHL-15

Application Area

Technical Features

Lateral punching machine is supporting machine for CNC corner forming machine ,solving customers’ problem of punching holes on the side . If there are fixed screw holes near the corner ,the holes will be deformed after work piece is finished corner forming in the CNC corner forming machine .Lateral punching machine is your best choice for solving side punching to avoid deformation of corner holes

Aluminum Plate Sharp Corner Forming Machine

Aluminum Plate Sharp Corner Forming Machine

Application Area

■ It is the special equipment designed for technical standard of aluminum plate industry.

■It is suitable for four 90°corners of the interior panel in the aluminum single panel curtain wall ,no seam between the spliced corners .

Technical Features

■Aluminum plate sharp corner forming machine used together with the cnc corner forming machine ,makes the aluminum plate production faster,four shape corners are beautiful and consistent ,the quality are steady and realiable .

■The aluminum plate is produced without grinding ,welding ,estimates the tedious process of open-angle ,welding ,grinding etc.

Use methods:

1.bend the four sides of the aluminum plate in the bending machine , reserve the corners

2.four corners are initially formed in the cnc corner forming machine

3.four corners of the aluminum plate are shaped in the sharp corner forming machine separately .

4.cut the superfluous flash


Model

LDB—J—50 Aluminum plate sharp corner forming machine

Plate thickness(mm)

0.8mm--3.0mm

Plate dimension(mm)

150*150   Max no limited

Dimension(L*W*H)(mm)

1300*900*1650




Laser Welding Platform

Laser Welding Platform

Application Area

Technical Features

ModelLC-1300
Laser typeContinuous fiber laser
Peak power output1500W
Controlling power range10%-100%
Laser center wavelength1060-1080nm
Output ModeContinuous/Modulating
MAX.modulation frequency50kHz
Power instability<3%
Optical fiber output interfaceQBH
Indicating systemRed light
Fiber length10m
Welding gun typegalvanometer welding head swing from side to side
Collmating focal length60mm
Focal length150mm
Wire feeding diameter0.8、1.0、1.2、1.6
Welding gun weight0.7KG
Shielding gas modeCoaxial protection
Weld width adjustable  range0-6mm
Operating ambient temperature10-40℃
Operating ambient humidity<70%
Operating voltage380V/220V


CNC Hydraulic Lower Transmission Bending Machine

CNC Hydraulic Lower Transmission Bending Machine

Application Area

Technical specification

XD-3512

XD-6020

XD-1030

Technical Features

1、The working speed is fast,there is no liquid filling pause when switching fast and slow,and there is no pressure relief and pressure starting process in the return journey.One travel time is short and the working speed is fast.The working speed is increased by about 50% compared with the existing lower-type bending machine

2、Programming is very simple ,no need for plate thickness,plate width,upper die,lower die,material tensile strength and other programming parameters ,the angle is directly adjusted by hand wheel.The worker can master in 5 minutes .Upload programming is at least 2 hours.

3、Low maintenance costs,no proportional valve,not affected to wear and tear,the failure rate is very low.Energy saving and consumption reduction :when working,it can save electricity and reduce consumption ,saving more than 50% of electricity compared with the existing lower bending machine .

4.To control Y axis fluctuation position at discretion by using grating.

5.speed stepless regulation:according to the work requirements,the speed can ba arbitrarily adjusted range of 10%-150%,can more effectively complete the batch processing production tasks.

6.The control system  adopts the professional numerical control system NC9 or NC10,with a touch-type wire-controlled steering wheel ,and the electronic handwheel controls fine-tuning the upper and lower die-to-line and the back-end material fine-tuning .

7.It is euipped with a special bending lower die for corner forming machine and the forming effect is very good .

        


Technical specification

Unit

XD-3512

XD-6020

XD-1030

Nominal pressure

kN

350

600

1000    

Length of table

mm

1200

2020

                         3000                            

Distance between housings

mm

1000

1700

2550

Throat

mm

200-250

400

400

Stroke of working table

mm

100-103

100-103

100-103

Max. open height

mm

430-435

430-435

430-435

max. die setting height

mm

310-315

310-315

310-315

Speed of lower working table

approaching

 

mm/s

37-47

52-65

37-47

bending

7.5-1.0

7.0-8.5

7.5-9.2

returning

47-55

52

47-66

Number of hydro-cylinder


1

3

3

main motor

kW

3

5.5

7.5

Machine precision

Slide repeating

mm

≤±0.01

≤±0.01

≤±0.01

Slide positioning

mm

≤±0.02

≤±0.02

≤±0.02

Back gauge repeat positioning

mm

≤±0.02

≤±0.02

≤±0.02

Working precision

Work straightness

mm

0.15/m

0.15/m

0.15/m

Bending angle error


<±15

<±15

<±15

Net weight

kg

1900

3500

6500

(L*W*H)Overall dimension

mm

1320*1300*2170

2100×1580×2240

3410×1560×2560

Hydraulic tank capacity

L

33.0

51.0

70.0

4+2 Superposition-style Turret Busbar Processing Machine

4+2 Superposition-style Turret Busbar Processing Machine

Application Area

4+2 Superposition-style Turret Busbar Processing Machine

Technical Features

  1. 1.The punching unit structure (4+2) is the best combination of four single-hole and two four- hole, large and small turntables are superposition-style and interactive,six sets of dies can be shared ,no need to be changed .When single hole needs to be punched, just manually change the angle of the single hole die, draw the punching position line of the copper bar, and then punch after fix a position with the electric light, which is convenient and fast.

  2. 2.Advantage of four-hole punching is to maximize work efficiency and reduce the labor intensity of workers ,When punching, the copper/aluminum bar does not need to move horizontally. The high-quality die base structure ensures the accuracy of punching, greatly reduces the loss of the die, and realizes the latest breakthrough in punching processing.

  3. 3.The front supporting material and the back pressing material shear at same time ,shearing workpiece double section is vertical ,no waste material .

  4. 4.copper/aluminum bar bending process is controlled by PLC and grating ruler,angle can be controlled and easy to choose ,high accurancy and efficiency .


 

Model/Specificaiton

903DZTSK

903DZTSK-2

903DZTSK-3

903DZTSK2

903DZTSK2-2

903DZTSK2-3

Number of punching mode

 

Single hole punches four mode ,four holes punch two mode

Punching process

Max.punching force(KN)

900

900

900

900

900

900

Punching range(mm)

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ9~φ21

φ9~φ21

φ9~φ21

Max.processing thickness(mm)

16

16

16

12

12

12

Max.processing width(mm)

160

160

160

120

120

120

Shearing process

Max.shearing force (KN)

500

500

500

500

500

500

Max.shearing thickness(mm)

16

16

16

16

16

16

Max.shearing width(mm)

160

160

160

160

160

160

Bending process

Max.bending force(KN)

300

300

300

300

300

300

Max.bending thickness(mm)

16

16

16

16

16

16

Max.bending width(mm)

160

160

160

160

160

160

Vertical bending process

Bending width(mm)

30~120

30~120

30~120

30~120

30~120

30~120

U-sharped bending process

Bending range (mm)

>80

>80

>80

>80

>80

>80

Worktable size(mm)

 

1400×1400×900

Main motor power(KW)

 

5.5

5.5+4

5.5+2×4

5.5+2×4

5.5+2×4

5.5+2×4

Weight(T)

 

1.4

1.5

1.6

1.4

1.5

1.6

Instruction

 

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Random accessory

Punching die: 8 sets

φ7、φ9、φ11、φ13、φ17、φ21、φ11×15、φ13×17

Shearing die: 1set

160

Bending die:4 sets

Large flat bending,  small flat bending、Super vertical bending 、U-sharped bending

Embossing die

130×40

Customized die

Common four-hole die

φ17×60、φ13×50、φ11×40、φ9×30(others can be made as the request )

303 Turret Type CNC Busbar Processing Machine

303 Turret Type CNC Busbar Processing Machine

Application Area

This machine is mainly used to process various specificaitions of copper .aluminum busbars, Users can punch / shear / fold the busbars as long as they choose the corresponding processing unit,high efficiency ,it is the ideal machine for high and low pressure electric appliance manufacturing industry .
 

Technical Features

Plum blossom turret eight mode ,turret part is made of ductile iron(service life of single hole improves 3 times ,whole service life improves more than 20 times ),long holes.round holes can be arbitrary mixed ;large tonnage oil cylinder is used for shearing , shearing workpiece double section is vertical; the standby pressure of oil pump decreases,service life improve several times .


 

Model/Specificaiton        

303ZT

303ZT-2

303ZT-3

303ZT

303ZT-2

303ZT-3

 

 

303ZTSK

303ZTSK-2

303ZTSK-3

303ZTSK

303ZTSK-2

303ZTSK-3

Number of punching mode

 

Punch eight mode

Punching process

Max.punching force(KN)

300

300

300

300

300

300

Punching range(mm)

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

Max.processing thickness(mm)

16

16

16

16

16

16

Max.processing width(mm)

160

160

160

160

160

160

Shearing process

Max.shearing force (KN)

500

500

500

500

500

500

Max.shearing thickness(mm)

16

16

16

16

16

16

Max.shearing width(mm)

160

160

160

160

160

160

Bending process

Max.bending force(KN)

300

300

300

300

300

300

Max.bending width(mm)

160

160

160

160

160

160

Max.bending thickness(mm)

16

16

16

16

16

16

Vertical bending process

Bending width(mm)

30~120

30~120

30~120

30~120

30~120

30~120

U-sharped bending process

Bending range(mm)

>80

>80

>80

>80

>80

>80

Worktable size(mm)

 

1400×1200×900

Main motor power(KW)

 

4

2×4

3×4

4

2×4

3×4

Weight(T)

 

1.2

1.3

1.45

1.2

1.3

1.45

Instruction

 

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Random accessory

Punching die :8 sets

φ7、φ9、φ11、φ13、φ17、φ21、φ11×15、φ13×17

Shearing die :1 set

160

Bending die :4 sets

Large flat bending,  small flat bending、Super vertical bending 、U-sharped bending 1 set each , Embossing die(130*40)