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TOP-FA·S3150 CNC Corner Forming Machine

TOP-FA·S3150 CNC Corner Forming Machine

Application Area

This machine is used in the processing of sheet metal corner moulding such as cold-rolled plate ,aluminum plate ,stainless steel plate ,copper plate etc.
Widely used in the switching door ,cover plate ,aluminum single panel curtain wall , switchboard ,container cover, household appliances ,instruments and other fields.

Technical Features

The machine adopts automatic positioning sensing device,the door panel will be put into the forming inner mould by operator or robot ,then the door panel will be reset to the two sides of the mould by mechanical arm ,two sides of the door panel touches the positioning sensor ,then the plane sensing device sends signal that positions of the door panel and mould are correct ,the machine will start corner forming automatically , the success rate is 100% ,manual dragging mode has been changed ,once the door panel is manually put on its side , the workpiece will be scrapped.

The forming and shearing is finished separately in two working position;

Install safety light curtain protection to make the production process more safe and humanistic;

The accuracy of different thickness is controlled by Fuji servo motors;

Parameters is adjusted through touch screen, some other movement is controlled by Mitsubishi PLC.A set of mould is with the machine ,including :rolling mould ,square mould ,shear knife of a corner radius.

Adopt the imported first-class brand components as our key electrical components to ensure the reliability and stability of the system.

The PLC controller with 68 points can store and save lots of sheet metal corner moulding technologies, gap compensation coefficients .At the same time ,it can save and rewrite the coefficients of special materials and even the complex bimetal at any time.

This machine improves work efficiency more than three times by changing the tedious process of open-angle welding ,grinding etc into rolling ,stretching and forming directly .it saves labor ,electricity ,gas ,grinding material and other accessories for enterprises, therefore ,it is both environmentally friendly and greatly reduces the production cost , could be regarded as the enterprise save-money expert.


technical parameters

Content

Model

TOP-FA·S3150

Processing Range(mm)

Material

Thickness

Flange height(mm)

Corner radius

Cold-rolled plate

0.6

<10

1.5-50

Cold-rolled plate

0.8-1.2

<20

1.5-50

Cold-rolled plate

1.5

<25

1.5-50

Cold-rolled plate

2.0-3.0

<30

1.5-50

304(higher level included)Stainless steel plate

0.5-3.0

1-2mm lower than the flange height of the cold rolled plate

1.5-50

Aluminum plate

1-3

Same as the flange height of cold rolled plate

1.5-50

Processing time moulding one corner

About 9 sec.

Processing time moulding fours corners

About 60 sec.

Mould configuration

Rolling mould ,square mould ,shear knife

AC servo motor

Fuji/Japan

Pneumatic System

Airtac/Taiwan

PLC

FATEK/Taiwan

Low voltage electrical appliance

Schneider /France

Hydraulic valve

Huade/China

Main motor power(KW)

4

Dimensions(Length×Width×height) (mm)

1720*1330*1770

Weight(KGS)

1360



TOP-FA·D3150 CNC Corner Forming Machine

TOP-FA·D3150 CNC Corner Forming Machine

Application Area

This machine is used in the processing of sheet metal corner moulding such as cold-rolled plate ,aluminum plate ,stainless steel plate ,copper plate etc.

Widely used in the switching door ,cover plate ,aluminum single panel curtain wall , switchboard ,container cover, household appliances ,instruments and other fields.

Technical Features

The machine adopts automatic positioning sensing device,the door panel will be put into the forming inner mould by operator or robot ,then the door panel will be reset to the two sides of the mould by mechanical arm ,two sides of the door panel touches the positioning sensor ,then the plane sensing device sends signal that positions of the door panel and mould are correct ,the machine will start corner forming automatically , the success rate is 100% ,manual dragging mode has been changed ,once the door panel is manually put on its side , the workpiece will be scrapped.

The machine owns twin shear function,the integrated shearing and forming function can be chosen in mass production ,the corner can be formed and sheared without changing shearing position,saving physical capability .when the production is of great variety ,in small batch ,the separated forming and shearing function can be chosen ,when the flange height is below 30mm, the flange height can be flexible and changeable ,the workpiece can be finished directly just change the station to shear after the corner is
formed. This machine is one of the most advanced models in the world recently.

Install safety light curtain protection to make the production process more safe and humanistic .

Adopt the imported first-class brand components as our key electrical components to ensure the reliability and stability of the system.

The PLC controller with 68 points can store and save lots of sheet metal corner moulding technologies, gap compensation coefficients .At the same time ,it can save and rewrite the coefficients of special materials and even the complex bimetal at any time.

This machine improves shearing efficiency more than six times by changing the tedious process of open-angle welding ,grinding etc into rolling forming directly .it saves labor ,electricity ,gas ,grinding material and other accessories for enterprises, therefore ,it is both environmentally friendly and greatly reduces the production cost , could be regarded as the enterprise save-money expert.


technical parameters

Content

Model

TOP-FA·D3150

Processing Range(mm)

Material

Thickness

Flange height(mm)

Corner radius

Cold-rolled plate

0.6

<10

1.5-50

Cold-rolled plate

0.8-1.2

<20

1.5-50

Cold-rolled plate

1.5

<25

1.5-50

Cold-rolled plate

2.0-3.0

<30

1.5-50

304(higher level included)Stainless steel plate

0.5-3.0

1-2mm lower than the flange height of the cold rolled plate

1.5-50

Aluminum plate

1-3

Same as the flange height of cold rolled plate

1.5-50

Processing time moulding one corner

About 7 sec.

Processing time moulding fours corners

About 32 sec.

Mould configuration

Rolling mould ,square mould ,shear knife

AC servo motor

Fuji/Japan

Pneumatic System

Airtac/Taiwan

PLC

FATEK/Taiwan

Low voltage electrical appliance

Schneider /France

Hydraulic valve

 ATOS.Duplomatic/Italy

Main motor power(KW)

4

Dimensions(Length×Width×height) (mm)

1700*1370*1970

Weight(KGS)

1650



Aluminum Plate Sharp Corner Forming Machine

Aluminum Plate Sharp Corner Forming Machine

Application Area

■ It is the special equipment designed for technical standard of aluminum plate industry.

■It is suitable for four 90°corners of the interior panel in the aluminum single panel curtain wall ,no seam between the spliced corners .

Technical Features

■Aluminum plate sharp corner forming machine used together with the cnc corner forming machine ,makes the aluminum plate production faster,four shape corners are beautiful and consistent ,the quality are steady and realiable .

■The aluminum plate is produced without grinding ,welding ,estimates the tedious process of open-angle ,welding ,grinding etc.

Use methods:

1.bend the four sides of the aluminum plate in the bending machine , reserve the corners

2.four corners are initially formed in the cnc corner forming machine

3.four corners of the aluminum plate are shaped in the sharp corner forming machine separately .

4.cut the superfluous flash


Model

LDB—J—50 Aluminum plate sharp corner forming machine

Plate thickness(mm)

0.8mm--3.0mm

Plate dimension(mm)

150*150   Max no limited

Dimension(L*W*H)(mm)

1300*900*1650




CNC Hydraulic Lower Transmission Bending Machine

CNC Hydraulic Lower Transmission Bending Machine

Application Area

Technical specification

XD-3512

XD-6020

XD-1030

Technical Features

1、The working speed is fast,there is no liquid filling pause when switching fast and slow,and there is no pressure relief and pressure starting process in the return journey.One travel time is short and the working speed is fast.The working speed is increased by about 50% compared with the existing lower-type bending machine

2、Programming is very simple ,no need for plate thickness,plate width,upper die,lower die,material tensile strength and other programming parameters ,the angle is directly adjusted by hand wheel.The worker can master in 5 minutes .Upload programming is at least 2 hours.

3、Low maintenance costs,no proportional valve,not affected to wear and tear,the failure rate is very low.Energy saving and consumption reduction :when working,it can save electricity and reduce consumption ,saving more than 50% of electricity compared with the existing lower bending machine .

4.To control Y axis fluctuation position at discretion by using grating.

5.speed stepless regulation:according to the work requirements,the speed can ba arbitrarily adjusted range of 10%-150%,can more effectively complete the batch processing production tasks.

6.The control system  adopts the professional numerical control system NC9 or NC10,with a touch-type wire-controlled steering wheel ,and the electronic handwheel controls fine-tuning the upper and lower die-to-line and the back-end material fine-tuning .

7.It is euipped with a special bending lower die for corner forming machine and the forming effect is very good .

        


Technical specification

Unit

XD-3512

XD-6020

XD-1030

Nominal pressure

kN

350

600

1000    

Length of table

mm

1200

2020

                         3000                            

Distance between housings

mm

1000

1700

2550

Throat

mm

200-250

400

400

Stroke of working table

mm

100-103

100-103

100-103

Max. open height

mm

430-435

430-435

430-435

max. die setting height

mm

310-315

310-315

310-315

Speed of lower working table

approaching

 

mm/s

37-47

52-65

37-47

bending

7.5-1.0

7.0-8.5

7.5-9.2

returning

47-55

52

47-66

Number of hydro-cylinder


1

3

3

main motor

kW

3

5.5

7.5

Machine precision

Slide repeating

mm

≤±0.01

≤±0.01

≤±0.01

Slide positioning

mm

≤±0.02

≤±0.02

≤±0.02

Back gauge repeat positioning

mm

≤±0.02

≤±0.02

≤±0.02

Working precision

Work straightness

mm

0.15/m

0.15/m

0.15/m

Bending angle error


<±15

<±15

<±15

Net weight

kg

1900

3500

6500

(L*W*H)Overall dimension

mm

1320*1300*2170

2100×1580×2240

3410×1560×2560

Hydraulic tank capacity

L

33.0

51.0

70.0

4+2 Superposition-style Turret Busbar Processing Machine

4+2 Superposition-style Turret Busbar Processing Machine

Application Area

4+2 Superposition-style Turret Busbar Processing Machine

Technical Features

  1. 1.The punching unit structure (4+2) is the best combination of four single-hole and two four- hole, large and small turntables are superposition-style and interactive,six sets of dies can be shared ,no need to be changed .When single hole needs to be punched, just manually change the angle of the single hole die, draw the punching position line of the copper bar, and then punch after fix a position with the electric light, which is convenient and fast.

  2. 2.Advantage of four-hole punching is to maximize work efficiency and reduce the labor intensity of workers ,When punching, the copper/aluminum bar does not need to move horizontally. The high-quality die base structure ensures the accuracy of punching, greatly reduces the loss of the die, and realizes the latest breakthrough in punching processing.

  3. 3.The front supporting material and the back pressing material shear at same time ,shearing workpiece double section is vertical ,no waste material .

  4. 4.copper/aluminum bar bending process is controlled by PLC and grating ruler,angle can be controlled and easy to choose ,high accurancy and efficiency .


 

Model/Specificaiton

903DZTSK

903DZTSK-2

903DZTSK-3

903DZTSK2

903DZTSK2-2

903DZTSK2-3

Number of punching mode

 

Single hole punches four mode ,four holes punch two mode

Punching process

Max.punching force(KN)

900

900

900

900

900

900

Punching range(mm)

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ9~φ21

φ9~φ21

φ9~φ21

Max.processing thickness(mm)

16

16

16

12

12

12

Max.processing width(mm)

160

160

160

120

120

120

Shearing process

Max.shearing force (KN)

500

500

500

500

500

500

Max.shearing thickness(mm)

16

16

16

16

16

16

Max.shearing width(mm)

160

160

160

160

160

160

Bending process

Max.bending force(KN)

300

300

300

300

300

300

Max.bending thickness(mm)

16

16

16

16

16

16

Max.bending width(mm)

160

160

160

160

160

160

Vertical bending process

Bending width(mm)

30~120

30~120

30~120

30~120

30~120

30~120

U-sharped bending process

Bending range (mm)

>80

>80

>80

>80

>80

>80

Worktable size(mm)

 

1400×1400×900

Main motor power(KW)

 

5.5

5.5+4

5.5+2×4

5.5+2×4

5.5+2×4

5.5+2×4

Weight(T)

 

1.4

1.5

1.6

1.4

1.5

1.6

Instruction

 

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Random accessory

Punching die: 8 sets

φ7、φ9、φ11、φ13、φ17、φ21、φ11×15、φ13×17

Shearing die: 1set

160

Bending die:4 sets

Large flat bending,  small flat bending、Super vertical bending 、U-sharped bending

Embossing die

130×40

Customized die

Common four-hole die

φ17×60、φ13×50、φ11×40、φ9×30(others can be made as the request )

303 Turret Type CNC Busbar Processing Machine

303 Turret Type CNC Busbar Processing Machine

Application Area

This machine is mainly used to process various specificaitions of copper .aluminum busbars, Users can punch / shear / fold the busbars as long as they choose the corresponding processing unit,high efficiency ,it is the ideal machine for high and low pressure electric appliance manufacturing industry .
 

Technical Features

Plum blossom turret eight mode ,turret part is made of ductile iron(service life of single hole improves 3 times ,whole service life improves more than 20 times ),long holes.round holes can be arbitrary mixed ;large tonnage oil cylinder is used for shearing , shearing workpiece double section is vertical; the standby pressure of oil pump decreases,service life improve several times .


 

Model/Specificaiton        

303ZT

303ZT-2

303ZT-3

303ZT

303ZT-2

303ZT-3

 

 

303ZTSK

303ZTSK-2

303ZTSK-3

303ZTSK

303ZTSK-2

303ZTSK-3

Number of punching mode

 

Punch eight mode

Punching process

Max.punching force(KN)

300

300

300

300

300

300

Punching range(mm)

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

φ4.3~φ25

Max.processing thickness(mm)

16

16

16

16

16

16

Max.processing width(mm)

160

160

160

160

160

160

Shearing process

Max.shearing force (KN)

500

500

500

500

500

500

Max.shearing thickness(mm)

16

16

16

16

16

16

Max.shearing width(mm)

160

160

160

160

160

160

Bending process

Max.bending force(KN)

300

300

300

300

300

300

Max.bending width(mm)

160

160

160

160

160

160

Max.bending thickness(mm)

16

16

16

16

16

16

Vertical bending process

Bending width(mm)

30~120

30~120

30~120

30~120

30~120

30~120

U-sharped bending process

Bending range(mm)

>80

>80

>80

>80

>80

>80

Worktable size(mm)

 

1400×1200×900

Main motor power(KW)

 

4

2×4

3×4

4

2×4

3×4

Weight(T)

 

1.2

1.3

1.45

1.2

1.3

1.45

Instruction

 

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Stations are used interchangeably

Two stations work at the same time

Three stations work at the same time

Random accessory

Punching die :8 sets

φ7、φ9、φ11、φ13、φ17、φ21、φ11×15、φ13×17

Shearing die :1 set

160

Bending die :4 sets

Large flat bending,  small flat bending、Super vertical bending 、U-sharped bending 1 set each , Embossing die(130*40)